wire forming bent wire

Wire Forming

Modern Grinding has automated machinery to form wire for your next project. Our in depth experience with Nitinol and Stainless Steel wire forming will make us an invaluable partner in helping you succeed. Modern Grinding has the experience to be able to tell you what is possible before you go off track.

Custom Medical Wire Components

Modern Grinding can help with wire bending, wire heat treating, wire turning to create whatever type of wire form you are looking for. Some typical types of wire forms are wire straightening, wire coiling, j bends, u bends, l bends, 90 degree wire bends and full or half turn radii.

Wire Forming Dimensions

The typical wire that we work with is between .006" and .032" in diameter. The length of the wire can be infinite (or at the very least as long as a spool can hold). We can also do tube bending for certain products. Modern Grinding formed wire products are typically used in medical devices. We can form stainless steel and nitinol wires.

Wire Engineering

Do you have a small stainless steel or nitinol wire component that you need help with? Our engineering team will help you through the design and manufacturing process. We can help you determine which method of wire forming will be most appropriate for your project. We can let you know which aspects of your unique wire design are easiest to achieve and which should be tweaked for manufacturing efficiency. We have the capability to stamp or form directly from a wire spool in a highly automated, fast, repeatable process.

Industries Served

The majority of our work at Modern Grinding is focused on wire components for the medical industry. When it comes to bending we service a large variety of industries including orthodontics, automotive, aerospace, gun, tooling and many more.

Wire Forming Products

Modern Grinding can bend, form and coil the following types of wire products:

  • Curved needle manufacturing
  • Curved wire with a formed tip
  • Curved wire with a ground flat
  • Coil wire with a J Tip
  • Heated parts manufacturing
  • Staple retention ring manufacturing
  • Compression spring manufacturing
  • Flat spring manufacturing
  • Spring clips manufacturing
  • Torsion springs manufacturing
  • Extension springs manufacturing
  • V wire manufacturing
  • S hooks manufacturing
  • C hooks manufacturing
  • U wire manufacturing
  • Staple retention pin manufacturing
  • Staple lock pin manufacturing
  • L bar manufacturing
  • U bar manufacturing
  • J hook manufacturing
  • Bent or formed stylets manufacturing
  • Bent hub lock wire manufacturing
  • Flatten pins
  • Pierced pins
  • Shoulder pins
  • Solder pot pins
  • Multi-bend pins
  • eyelets
  • Grooved pins
  • Knurl Pins
  • Distalizing Springs
  • Kobayashi Ties
  • Ligature Wires

  • Quote Your Next Project

    • Guidewires, Mandrels, Core Wires
    • K-Wires, Steinmann Pins, Needles
    • Coils, Springs, Orthopedic Pins
    • Custom Medical Wire Prototypes

    In the News

    Check out Modern Grinding in a recent issue of Micro Manufacturing for a feature article about our micro manufacturing capabilities.

    Also, our very own Jim Boldig was recognized as a Top 30 under 30 Medtech Innovator by Qmed.